威廉希尔官方下载

Tackling the Technical Difficulties of Laser Tube Cutting Machine

威廉希尔官方下载Apr 06, 2020

With the rapid growth of production and consumption of stainless steel tubes in China, laser tube cutting equipment is rapidly popularized, and the demand for CNC tube cutting talents and laser tube cutting technology is growing rapidly, which highlights the serious shortage and lag of current laser tube cutting equipment and CNC tube cutting talents and technology, which is also reflected in some stainless steel enterprises There is advanced laser cutting equipment, but it still exposed the phenomenon of low cutting efficiency, poor cutting quality, resulting in a serious waste of tubes.

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Laser tube cutting technology is a technology with high production efficiency and strong productivity. At the same time, as long as the design can be modified at the last minute, it will not affect the whole production process of the product. The greater advantage is that the end-user can control the production of short version or Chinese version, rather than manufacturing a large number of templates, so that it can respond to customer needs faster, So there is no need to make molds. From the perspective of flexibility, laser tube cutting technology can process any shape that has been programmed, and laser can complete cutting in any direction. The shape of the template can be changed quickly without the help of any tools, which makes it possible to process competitive personalized packaging or trademarks. Accuracy is also one of the advantages of digital systems. Laser processing can compensate for the inaccuracies in the process of printing and post-printing. For example, the materials may have stretching deformation, and the laser can be adjusted according to these deformations, but the traditional template manufacturing cannot. Laser tube cutting products processing is a very accurate high-level technology, of course, a certain amount of cost investment is also needed in the early stage. The following will focus on the relevant problems of laser tube cutting and provide targeted solutions.

Through the professional tube cutting and nesting software, the drawing, nesting, and blanking are programmed in advance on the computer to generate the cutting program, and then the large length stainless steel tube is cut and blanking by full stroke automatic laser cutting. Because of the high cutting efficiency and the more complex programming, if not used properly, it will result in the waste of tubes and low cutting efficiency. The professional tube nesting software is the foundation and prerequisite for the realization of large-scale, high-efficiency, and high-quality cutting production of CNC tube cutting machines.

At present, there are some quality problems in the process of laser tube cutting, such as over burning of parts' leading cutting points, over burning of parts' corners, inclining of tube cutting surface, and ground deformation or failure to close when cutting round parts, which directly lead to a serious waste of tubes and low efficiency of tube cutting. CNC tube cutting technology is to provide advanced tube cutting technology and rich tube cutting experience in the tube cutting control software of the CNC system so that the tube cutting operators can achieve high quality and high-efficiency CNC cutting through skilled use of the control system. Numerical control laser tube cutting technology is a large-scale, high-efficiency, and high-quality tube cutting production mode. The core of numerical control tube cutting is the numerical control tube cutting system.

In the tube cutting process, due to tube cutting (especially for the square tube with a small diameter), slag is attached to the inner wall of the tube, and most of the heat generated by cutting is absorbed by the workpiece. When the cutting density is large, the tube is often overheated, the corners and four corners of the square tube are burned, which seriously affects the quality of the incision, and even cannot be cut. For such problems:

1. Method of increasing oxygen pressure.

2. The speed of sharp angle synthesis is improved by software.

3. The height sensor servo system of laser cutting head can ensure that the nozzle and workpiece are cut during the cutting process

The height of the surface plane remains unchanged (the focus remains unchanged) so that the cutting effect is not affected by the change of the workpiece surface.

In view of the above solutions, targeted solutions are bound to improve the use efficiency of laser tube cutting processing equipment, so as to improve the low cutting efficiency, poor cutting quality, resulting in a serious waste of tubes, improve the efficiency of production and processing products, and create better profits for enterprises

KINGS laser tube special laser cutting machine can realize the unfolding and intersecting cutting of various special-shaped tubes such as a round tube, square tube, U-shaped tube, elliptical tube, etc.; the whole machine has low power consumption and high processing efficiency, which can realize the one-time processing and form of tubes; it is widely used in sports equipment, oil tube line, furniture, props, and many other industries.

laser tube cutting machine

KING’S LASER Metal tube laser cutting machine:

1. It can cut many intersecting line holes with different directions and diameters on the main tube, and meet the conditions of the vertical intersection of the branch tube axis and main tube axis.

2. It can cut the end of the intersecting line of the cylinder at the end of the branch tube to meet the conditions of vertical intersection and the oblique intersection of the branch tube axis and the main tube axis.

3. It can cut the inclined end face at the end of the tube.

4. It can cut the end of the intersecting line of the branch tube intersecting with the main ring tube.

5. It can cut square tubes and 360-degree rotating cutting.

6. It can cut a square hole and waist hole on the round tube.

7. It can cut all kinds of steel tubes. 

8. It can cut all kinds of shapes in a square tube, elliptical tube, U-shaped tube, rectangular tube, and other special-shaped tubes.

KINGS laser is committed to providing global users with customized solutions for fiber laser cutting machine, laser welding machine, laser marking machine and all-round industrial laser processing equipment. The laser equipment we produce and develop has mature and advanced technology, favorable price, and cost-effective performance.


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