威廉希尔官方下载Feb 24, 2020
Pipe cutting includes pipe blank cutting, pipe wall cutting, grooving, and processing of various intersecting line shapes at the end of the pipe structure. Commonly used are mechanical cutting, punching, and advanced laser cutting. For small batches, mechanical cutting methods such as turning, milling, disc saw cutting, and grinding wheel cutting are mainly used. The main problems are low production efficiency and large environmental pollution. As an advanced processing tool, the laser pipe cutting machine is gradually entering the pipe cutting market.
Automated laser tube cutting machines can have the development today, relying entirely on their intelligent processing advantages. In the processing of pipes today, the application of pipes is becoming more and more widespread, resulting in a growing demand for pipe processing equipment.
Laser cutting machines are driving changes in the mechanical manufacturing and structural tube industries. The CNC equipment with automatic raw material processing capability is already an independent cutting center, which can integrate six traditional manufacturing processes into one continuous processing process on one machine. By reducing mechanical sawing, drilling, grooving, punching, machining, and trimming processes, laser tube cutting machines can reduce direct and value-added indirect labor by up to 75%. In terms of additional processes and economic benefits, the integration of the positioning system reduces downstream assembly costs, reduces parts requirements, eliminates assembly errors, and minimizes welding interference. And the grooving and bending of the pipe can reduce the welding requirements by 25%.
The tube laser cutting machine has the following advantages:
1. High cutting accuracy and high dimensional accuracy. The cut is flat and clean, with no burrs and minimal material loss.
2. The heat-affected zone of laser cutting is very small, there is almost no thermal deformation, and no oxidation can make high-quality, more consistent parts, which is particularly beneficial for subsequent automatic welding.
3. High cutting efficiency, can realize mass production. All operations of laser cutting can be unified into one unit as a continuous operation process, which greatly reduces logistics time. The standard pipe length is 6 meters. The traditional processing method requires very cumbersome clamping, and laser processing can easily complete the positioning of several meters of pipe clamping, which makes batch processing possible.
4. Laser cutting machine adopts digital system control, which is also one of the advantages of laser cutting machine for cutting pipes. First of all, it ensures accuracy and flexibility. Laser cutting technology can process any shape that has been programmed, and it can cut in any direction. The shape of the template can be changed quickly without the help of any tools. As long as the design plan can be modified at the last minute without affecting the entire product production process; the greater advantage is that the end-user can control the short or medium version production instead of manufacturing a large number of templates, which can be faster It responds to the needs of customers and provides the possibility for personalized customization.
Laser tube cutting machine can improve the degree of freedom for customer product development and design. Because these systems are fast, efficient, and flexible, these advantages open the door to opportunities for product designers, allowing them to broaden the design path. Previously, physical costs were too high or based on the limitations of traditional manufacturing equipment in the store. The design of the product is not feasible, and the product designer's freedom of design will be crowded out by employees. Based on the importance of innovation in gaining competitive advantage, laser tube cutting machines are very important for products with a large number of tube designs.